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Summary: If you have Suitcase Fusion 5 version 16.0.5 installed on Mac OS 10.6.8, you may find that Font Mapping is not working in QuarkXPress 9.5.4. The Font Replacement dialog box would not appear on opening a document and the font will not be replaced as per the font mapping rules.
How to find the Suitcase Fusion 5 exact version?
Open Suitcase Fusion 5, click 'About Suitcase Fusion 5' under the menu.
How to update Suitcase Fusion 5?
Open Suitcase Fusion 5, click 'Check for Updates' under the menu.
Update your Suitcase Fusion 5 version 16.0.5 to 16.1.0 and that will fix the issue.